You are here

Setting the critical control points according to the HACCP system for the production of butter by whipping cream

The article highlights the features of butter production by the method of hammering cream in batch and continuous butter makers and the stages of implementation of the HACCP system in butter production. The preparatory steps and principles of the system used in the development of the HACCP plan are considered. To obtain a safe and quality product, a preventive approach was developed, which is based on the principle of critical control points in the analysis of hazards. For this purpose, we used regulations and recommendations harmonized with international state standards. Analyzing the method of butter production by hammering cream in a periodic and continuous way, we identified the disadvantages of the technology for increased microbial contamination at the stages of preparing cream for hammering and adding fillers. According to SSU 4399: 2005 “Butter. Technical conditions”a description of the finished product was made with the characteristics of the composition of the product, the state of the packaging, the duration and conditions of storage of the product, consumer practice. In the flowchart of butter production by the continuous method of knitting cream together, technological operations are presented with the specification of additional operations and actions: storage of skim milk and cream, addition of salt and dye, and the resulting packaging materials. Hazards that can affect the safety and quality of the oil have been analyzed and identified. With the help of prerequisite programs, critical control points in butter production have been established: pasteurization of cream; cooling and physical maturation of the cream.It was found that the corrective actions for monitoring control at critical control points are chemical measurements: determination of active and titratable acidity of cream and microbiological studies. The points of control of butter production were determined, indicating the control indicators: pasteurization mode, bacteria of the Escherichia coli group, the number of mesophilic aerobic and facultative anaerobic microorganisms, temperature, ripening duration. The detection and monitoring of critical control points in the butter production process allows a more efficient and cost-effective method to achieve quality and safety than traditional means of inspection and testing of finished products. Key words: HACCP system, HACCP principles, hazards, block diagram, prerequisite programs, critical control points, control monitoring, biological risks.

  1. Borovikov, O.Ja., Antonenko, N.L. (2013). Osnovni vymogy do systemy upravlinnja bezpekoju produktiv harchuvannja ta i'i' zastosuvannja [Basic requirements for food safety management system and its application]. Mjasnoe delo [Meat eater]. no. 7, pp. 12–16.
  2. Borovikov, O.Ja., Antonenko, N.L. (2013). Osnovni vymogy do systemy upravlinnja bezpekoju produktiv harchuvannja ta i'i' zastosuvannja [Basic requirements for food safety management system and its application]. Mjasnoe delo [Meat eater]. no. 8–9, pp. 11–13.
  3. Gumenjuk, G. (2013). Vymogy jevropejs'kogo zakonodavstva shhodo organichnogovyrobnyctva roslynnoi' ta harchovoi' produkcii' [Requirements of European legislation on organic production of plant and food products]. Standartyzacija, sertyfikacija, jakist' [Standardization, certification, quality].no. 6, pp. 21–27.
  4. Pro bezpechnist' ta jakist' harchovyh produktiv: Zakon Ukrai'ny vid 23.12.1997. № 771/97 Verhovna Rada [On food safety and quality: Law of Ukraine of 23.12.1997. № 771/97 Verkhovna Rada]. Available at:zakon2.rada.gov.ua/laws/ show/771/97%DO%B2%D1%80/.
  5. DSTU ISO 9001:2001Systemy upravlinnja jakistju Vymogy. [Chynnyj vid 2001–27–06] [DSTU ISO 9001: 2001Quality management systems Requirements. [Valid from 2001-27-06]]. Kyi'v: Derzhspozhyvstandart Ukrai'ny [Kyiv: Derzhspozhyvstandart of Ukraine]. 2001, 25 p.
  6. DSTU-N ISO/TS 22004:2005. Systemy upravlinnja bezpechnistju harchovyh produktiv. Nastanova shhodo zastosuvannja ISO 22000:2005 (ISO/TS 22004:2005, IDT): [Chynnyj vid 2010-01–01] [DSTU-N ISO / TS 22004: 2005. Food safety management systems. Guidance on the application of ISO 22000: 2005 (ISO / TS 22004: 2005, IDT): [Effective 2010-01-01]]. Kyi'v: Derzhstandart Ukrai'ny [Kyiv: Derzhspozhyvstandart of Ukraine]. 2010, 13 p.
  7. DSTU ISO 22005:2009. Prostezhuvanist' u kormovyh ta harchovyh lancjugah. Zagal'ni pryncypy ta osnovni vymogy shhodo rozroblennja ta zaprovadzhennja systemy (ISO 22005:2007, IDT). [Chynnyj vid 2010–01–01] [DSTU ISO 22005: 2009. Traceability in feed and food chains. General principles and basic requirements for system development and implementation (ISO 22005: 2007, IDT). [Valid from 2010-01-01]]. Kyi'v: Derzhstandart Ukrai'ny [Kyiv: Derzhspozhyvstandart of Ukraine]. 2010, 6 p.
  8. Dyman', T.M., Mazur, T.G. (2011). Bezpeka prodovol'choi' syrovyny i harchovyh produktiv: pidruchnyk [Safety of food raw materials and food products: a textbook]. Kyiv: Academy, 520 p.
  9. Jakubchak, O.M., Dyman', T.M., Olijnyk, L.V., Mazur, T.G. (2005). Metodychni rekomendacii' shhodo vprovadzhennja systemy NASSR na molokopererobnyh pidpryjemstvah [Methodical recommendations for the implementation of the HACCP system at dairy enterprises]. Kyiv: Bioprom, 40 p.
  10. Kisjel', S. (2012). Porivnjannja nacional'noi' zakonodavchoi' bazy Ukrai'ny ta Jevropejs'kogo Sojuzu shhodo bezpechnosti harchovoi' produkcii' [Comparison of the national legal framework of Ukraine and the European Union on food safety]. Standartyzacija, sertyfikacija, jakist' [Standardization, certification, quality]. no. 4 (77), pp. 57–60.
  11. Pro vnesennja zmin do dejakyh zakonodavchyh aktiv Ukrai'ny shhodo harchovyh produktiv: Zakon Ukrai'ny vid 22.07.2014. № 1602–18 [On Amendments to Certain Legislative Acts of Ukraine Concerning Food Products: Law of Ukraine of July 22, 2014. № 1602–18]. Oficijnyj vebportal Verhovnoi' rady Ukrai'ny [Official web portal of the Verkhovna Rada of Ukraine]. Available at:htpp://zakon2. rada.gov.ua/laws/show/771/97%DO%B2%D1%80/.
  12. Rol'ko, O. (2010). Systemy upravlinnja bezpechnistju harchovyh produktiv [Food safety management systems]. Programy-peredumovy [Prerequisite programs]. Standartyzacija, sertyfikacija, jakist' [Standardization, certification, quality]. no. 3, pp. 55–57.
  13. Mykyjchuk, M.M., Ostap’juk, S.D. (2017). Etapy rozroblennja systemy NASSR na molokopererobnomu pidpryjemstvi [Stages of HACCP system development at a milk processing enterprise]. Energetyka i avtomatyka [Energy and automation]. no. 1, pp. 123–131.
  14. Mikrobiologija moloka i molochnyh produktiv z osnovamy veterynarno-sanitarnoi' ekspertyzy: navch. posib. / O.M. Bergilevych ta in [Microbiology of milk and dairy products with the basics of veterinary examination: textbook. way. / О.М. Bergilevich and others]. Sumy: University book, 2010, pp. 186–191.
  15. Gryshhenko, F. Z. (2012). garmonizovani nacional'ni normatyvni dokumenty serii' 22000: stan, tendencii' j perspektyvy [With harmonized national regulations of the 22000 series: status, trends and prospects]. Standartyzacija, sertyfikacija, jakist' [Standardization, certification, quality]. no. 3 (76), pp. 3–9.
  16. Mel'nyk, Ju.F., Novikov, V.M., Shkol'nyk, L.S. (2007). Osnovy upravlinnja bezpechnistju harchovyh produktiv: navch. Posibnyk [Fundamentals of food safety management: textbook. manual]. Kyi'v: Sojuz spozhyvachiv Ukrai'ny [Kyiv: Union of Consumers of Ukraine]. 297 p.
  17. Novikov, V.M., Romanenko, I.M., Fomyna, S.V. (2013). Analiz chynnyh normatyvnyh dokumentiv shhodo procedur provedennja sertyfikacii' SUBHP (NASSR) v Ukrai'ni ta poshuk shljahiv i'h udoskonalennja [Analysis of current regulations on SUBHP (HACCP) certification procedures in Ukraine and search for ways to improve them]. Zbirnyk naukovyh prac' ODATRJa [Collection of scientific works ODATRYA]. no. 1(2), pp. 6–13.
  18. Posibnyk dlja malyh ta serednih pidpryjemstv molokopererobnoi' galuzi z pidgotovky ta vprovadzhennja systemy upravlinnja bezpechnistju harchovyh produktiv na osnovi koncepcii' NASSR [A guide for small and medium-sized enterprises in the dairy industry to prepare and implement a food safety management system based on the HACCP concept]. K .: IIFSQ, AMP USA, 2010, 199 p.
  19. Systema standartiv ta vymog shhodo vyrobnyctva produktiv harchuvannja Komisii' Kodeks Alimentarius ta FAO/VOOZ [System of standards and requirements for food production of the Commission Codex Alimentarius and FAO / WHO]. Available at: http://www.codexalimentarius.net.
  20. Jacenko, I.V. (2016). Gigijena moloka i molochnyh produktiv [Hygiene of milk and dairy products]. Chastyna 1. Gigijena moloka: Pidruchnyk [Part 1. Milk hygiene: Textbook]. Kharkiv: Disa Plus, 416 p.
  21. Golovko, A.M., Rublenko, I.O. (2010). Veterynarna sanitarna mikrobiologija: navch. Posib [Veterinary sanitary microbiology: a textbook]. Kyiv: Agricultural education, pp. 99–140.
  22. DSTU 4161:2003. Systemy upravlinnja bezpechnistju harchovyh produktiv. Vymogy. [Chynnyj vid 01.07.2003] [DSTU 4161: 2003. Food safety management systems. Requirements. [Effective from 01.07.2003]]. Kyiv: Derzhspozhyvstandart of Ukraine, 2003, 13 p.
  23. DSTU ISO 22000:2007. Systema upravlinnja bezpechnistju harchovyh produktiv. Vymogy do bud'-jakyh organizacij harchovogo lancjuga (ISO 22000:2005, IDT). [Chynnyj vid 2007–08–01] [DSTU ISO 22000:2007. Food safety management system. Requirements for any food chain organizations (ISO 22000: 2005, IDT). [Valid from 2007-08-01]]. Kyiv: Derzhspozhyvstandart of Ukraine, 2007, 30 p.
  24. DSTU 4399:2005. Maslo vershkove. Tehnichni umovy. [Chynnyj vid 2006–07–01]. Vyd. ofic [DSTU 4399: 2005. Butter. Specifications. [Valid from 2006-07-01]. Kind. ofits.]. Kyiv: Derzhspozhyvstandart of Ukraine, 2006, 12 p.
  25. Dzjuba, T., Mazur, G. (2012). Programyperedumovy jak zagal'novyznanyj kljuchovyj element systemy upravlinnja bezpechnistju harchovyh produktiv [Prerequisites as a universally recognized key element of the food safety management system]. Standartyzacija, sertyfikacija, jakist' [Standardization, certification, quality]. no. 1, pp. 50–52.
  26. Tolok, G. (2016). Mikrobiologichni kryterii' bezpeky i jakosti harchovoi' produkcii' [Microbiological criteria for food safety and quality]. Prodovol'cha industrija APK [Food industry of agro-industrial complex]. no. 1–2, pp. 37–38.
AttachmentSize
PDF icon vovkogon_2_2020.pdf617.52 KB